Product Classification
- Heater
- PCB Board Vaccum Cleaner
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- DI Water Heater System
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Product Description
 | Overview KRT PCB surface cleaning machine stands as an exceptional solution for effectively cleansing printed circuit boards, ensuring optimal cleanliness for intricate electronic components. Engineered special conveying system to cater to process. The machine feature soft brush (18 yo 30 um in diameter) and convulsions system to remove foreign bodies. Various board transport options help meet demanding different dimensions PCB boards requirements. PCB surface cleaning provides an operational cost savings by reducing the inner short or false reports cased by foreign bodies. |
| Proportion Chart of Causes for Internal Short Circuits with/without PCB Surface Cleaning Machine: The test outcomes indicated that subsequent to the implementation of the vacuum cleaning apparatus, there was a reduction of 12% in the proportion of internal short circuits attributed to copper residue. The vacuum cleaning machine captured a significant quantity of foreign materials, encompassing black foreign particulates as well as copper fragments. The effective capture contributed to a substantial reduction in internal short-circuit occurrences, leading to an overall enhancement in product yield. |
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Features and Benefits:
1. **Effective Static Electricity Discharge:**
The system excels in efficiently eliminating static electricity, ensuring optimal surface conditions for sensitive materials.
2. **Versatile Voltage Compatibility:**
The equipment accommodates a diverse range of voltage requirements, enhancing its adaptability to various operational settings.
3. **Indispensable for Cleanroom Environments:**
This technology is essential for utilization within cleanroom environments, maintaining the highest levels of cleanliness and precision.
4. **Enhanced Transport Stability with Cyclone Head Configuration:**
By configuring cyclone heads in an "8" shape, the system achieves consistent and stable transport, even when handling thin boards.
5. **User-Friendly Design with Easy Brush Replacement:**
The user-centric design allows for straightforward brush replacement, facilitating maintenance and ensuring uninterrupted functionality.
6. **Premium Soft Brush Crafted from Specialized Fiber:**
The original soft brush, composed of a specialized fiber, guarantees delicate treatment of even gold-plated surfaces without causing any scratches.
7. **Transparent Window for Operational Monitoring:**
The inclusion of a transparent window grants external visibility into the system's operational status, including the control of the dust collector and conveyor speed via an integrated inverter.
Operational Transparency: KRT PCB surface cleaning machine features transparent windows, offering real-time visibility into its performance. Easily monitor and control essential functions and conveyor speed via the integrated inverter, ensuring efficient operation tailored to your needs. | Warped Panel Support: The device excels in supporting circuit boards with up to 5mm of warpage, ensuring effective cleaning and transport even for boards with non-uniform surfaces. |
Specifications
Supported board width | 250~820MM |
supported board thickness | rigid board: 0.04~3.2mm 0.08~6.00 (customizable) |
brush wire diam | VSC: Approx 30um LSC:Approx 18-30 um |
Reference pass line | 90+-50 (customizable) |
Pass Direction | Customize |
Conveyor speed | 1~8m/min |
Utility | AC 220V |
weight | main body: 120 kg dust collector: 50 kg |
Proportion Chart of Causes for Internal Short Circuits with/without PCB Surface Cleaning Machine
The test outcomes indicated that subsequent to the implementation of the vacuum cleaning apparatus, there was a reduction of 12% in the proportion of internal short circuits attributed to copper residue.
The vacuum cleaning machine captured a significant quantity of foreign materials, encompassing black foreign particulates as well as copper fragments, The effective capture contributed to a substantial reduction in internal short-circuit occurrences, leading to an overall enhancement in product yield.
Product Advantage
"Manufacturing Considerations for PCB Board Cleaning Methods" Alcohol Cleaning: - Pros: Easily accessible, effective for removing light oil and dirt, generally safe for most electronic components. - Cons: May not be suitable for stubborn dirt, fire hazard, potential for static buildup. | Water Cleaning: - Pros: Environmentally friendly, no use of organic solvents, suitable for general cleaning, generally safe for electronic components. - Cons: Not suitable for all materials on circuit boards, requires thorough drying to prevent corrosion. |
High-Pressure Gas Cleaning: - Pros: Effective at removing dust and impurities, no liquid involved, does not cause corrosion. - Cons: Sometimes requires high gas pressure, may not be suitable for sensitive components. | Brushing Methods Cleaning: - Pros: Suitable for light dirt: Brushing methods are generally effective for light dirt and impurities. They can quickly and efficiently clean surfaces, making them useful for many general cleaning tasks. - Cons: Potential for static buildup: It's important to note that brushing methods can sometimes generate static electric charges, which can pose problems for static-sensitive applications. |
Adhesive Tackiness Cleaning Method: Pros: - Simplicity and Ease of Use: Adhesive tackiness is straightforward and user-friendly, requiring no complex training or special skills. - Quick Cleaning: It can rapidly remove surface dust and dirt, making it suitable for situations that require fast cleaning. Cons: - Limited Cleaning Capability: Adhesive tackiness has limitations in terms of cleaning power, mainly suitable for surface cleaning and unable to remove deep-seated dirt or stains. While adhesive tackiness offers advantages in simplicity and speed, its application is constrained by its limited cleaning capability and is not suitable for tackling deep or stubborn dirt. | Introducing the Brush and Vacuum method: This method offers several advantages compared to the previously mentioned cleaning methods: Pros: - Non-Contact Cleaning: The brush and vacuum method is a non-contact cleaning approach, eliminating the need for physical contact with the surface, which can prevent potential scratches or damage. This feature is highly beneficial when dealing with surface-sensitive applications, such as electronic components and precision instruments. - No Introduction of Liquids: Unlike liquid cleaning methods, the brush and vacuum method does not introduce liquid residues. This means there is no waiting for drying time, enabling a quicker cleaning process. Additionally, it avoids issues associated with liquids, such as corrosion or static-related problems. - Suitable for Dry Environments: The brush and vacuum method is suitable for environments where maintaining relative dryness is essential, as it does not involve the use of liquid cleaning agents. - Environmentally Friendly and Resource-Saving: This approach requires minimal water or chemicals, making it more environmentally friendly and resource-efficient, which is advantageous for environmentally conscious applications. - Fast Cleaning: In comparison to some liquid cleaning methods, the brush and vacuum method is generally faster, as it eliminates the need for liquid application and drying time. - No Static Buildup: For materials and components sensitive to static electricity, the use of the brush and vacuum method is typically safe, as it does not generate static electric charge buildup. The brush and vacuum method is suitable for light to moderate cleaning tasks. |
Product Applications
Phone Screens: Brush and vacuum machines can help remove dust and debris from the screens of smartphones, ensuring better visibility and preventing scratches caused by particles on the screen. | Tablet Screens: Similar to phone screens, tablets can benefit from regular cleaning using brush and vacuum technology to maintain display quality. |
Laptop and Computer Screens: Dust and dirt can accumulate on laptop and computer screens, affecting the viewing experience. Brush and vacuum machines can be used to clean these screens gently and effectively. | TV Screens: Large television screens are susceptible to dust and fingerprints. Brush and vacuum machines can provide a thorough cleaning without damaging the sensitive screen surfaces. |
Car Infotainment Screens: Modern cars often have touchscreen infotainment systems that can get dirty and smudged. Brush and vacuum machines can be used for cleaning without the risk of liquid damage. | Monitor Screens: Computer monitors and external displays in office settings can benefit from regular cleaning to maintain image quality. Brush and vacuum machines offer a safe and efficient solution. |
| Gaming Consoles: Gaming consoles with screens, such as Nintendo Switch or portable gaming devices, can be cleaned using brush and vacuum technology to ensure optimal gaming experiences. | Industrial Control Panels: In industrial settings, control panels and HMI (Human-Machine Interface) screens may accumulate dust and particles. Brush and vacuum machines can help maintain these critical interfaces. |
Medical Device Screens: Medical equipment often includes screens and displays that need to be kept clean and free from contaminants. Brush and vacuum machines can be used in healthcare settings for this purpose. | Kiosks and Self-Service Machines: Interactive kiosks, ticket vending machines, and self-checkout systems often feature touchscreens that can benefit from regular cleaning using brush and vacuum technology. |
| Aircraft Cockpit Displays: Aircraft cockpit displays and instrumentation screens require precision cleaning to ensure pilot visibility and safety. Brush and vacuum machines can be used for this purpose. |
FAQ
Here are 7 questions and their corresponding answers based on the provided product description:
**Q1:** What is the primary purpose of the KRT PCB surface cleaning machine?
**A1:** The KRT PCB surface cleaning machine is designed to effectively cleanse printed circuit boards, ensuring optimal cleanliness for intricate electronic components.
**Q2:** What are some of the key features and benefits of this PCB surface cleaning machine?
**A2:**
1. **Effective Static Electricity Discharge:** It efficiently eliminates static electricity, ensuring optimal surface conditions for sensitive materials.
2. **Versatile Voltage Compatibility:** The machine accommodates a diverse range of voltage requirements, enhancing its adaptability to various operational settings.
3. **Indispensable for Cleanroom Environments:** It is essential for utilization within cleanroom environments, maintaining the highest levels of cleanliness and precision.
4. **Enhanced Transport Stability with Cyclone Head Configuration:** The system achieves consistent and stable transport, even when handling thin boards, using cyclone heads in an "8" shape.
5. **User-Friendly Design with Easy Brush Replacement:** It allows for straightforward brush replacement, facilitating maintenance and ensuring uninterrupted functionality.
6. **Premium Soft Brush Crafted from Specialized Fiber:** The original soft brush guarantees delicate treatment of even gold-plated surfaces without causing any scratches.
7. **Transparent Window for Operational Monitoring:** The inclusion of a transparent window grants external visibility into the system's operational status, including control of the dust collector and conveyor speed.
**Q3:** What is the supported board width and thickness for this PCB surface cleaning machine?
**A3:** The supported board width ranges from 250mm to 820mm, and the supported board thickness for rigid boards is 0.04mm to 3.2mm, with customization options for thickness up to 6.00mm.
**Q4:** What is the purpose of the transparent windows in this machine?
**A4:** The transparent windows provide real-time visibility into the machine's performance, allowing users to monitor and control essential functions and conveyor speed via the integrated inverter for efficient operation tailored to their needs.
**Q5:** How does the machine handle boards with warpage?
**A5:** The machine excels in supporting circuit boards with up to 5mm of warpage, ensuring effective cleaning and transport even for boards with non-uniform surfaces.
**Q6:** What is the power supply requirement for this PCB surface cleaning machine?
**A6:** The machine requires a power supply of AC 220V.
**Q7:** According to the proportion chart, what reduction in internal short circuits was achieved after implementing the vacuum cleaning apparatus?
**A7:** According to the proportion chart, there was a reduction of 12% in the proportion of internal short circuits attributed to copper residue after implementing the vacuum cleaning apparatus.
