PTC Semiconductor Heaters, Non-dry Burn Protection Heater
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PTC Semiconductor Heaters, Non-dry Burn Protection Heater

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Product Description


The PTC is a thermistor heating element characterized by its self-stabilizing properties. Its heating power exhibits a negative temperature coefficient in relation to ambient temperature variations. Upon reaching a specific temperature, the resistance of the PTC increases, triggering a self-protection mechanism to prevent thermal damage and excessive temperatures. As such, the PTC excels in dry-burn prevention, making it suitable for a wide range of electronic devices, safeguarding equipment, and enhancing longevity. PTC-heater04PTC-heater05


Key Attributes:

Material:

Stainless Steel (with options in SUS304, SUS316, and Titanium)

Weight:

3.2 KG

Dimension (LWH):

Customized based on your tank or overall length according to your tank

Shape Options:

Upright

L Shape

Z Shape

Tube Material Options:

Stainless Steel

Titanium

PTFE Sheath

Power Density:

4W/cm2

Safety Features:

Self-regulating with a maximum temperature of 300°C; surface temperature remains below 150°C in dry-burning scenarios.


Durable Component

The PTC heating element boasts a longer service life compared to traditional heaters. It remains unaffected and undamaged by sediment deposits.


Safety Design

- The heater self-regulates, capping its temperature at 300°C.

- Even in dry-burning scenarios, the heater's surface temperature remains below 150°C, which is lower than the ignition point of most plastic materials.

- A safety mechanism is built-in, eliminating the need for an external over-temperature protection device.

- Grounding mechanism included.

- The power cord meets national standards. Depending on the power and current ratings, different wire specifications are used.

- Upon startup, the heater's current is within 40% of its rated power.

Specifications

Voltage options:

- 200-240V

- 380-480V

- Available in single-phase or three-phase configurations.


Corrosion-Resistant Terminal Box

The heater's enclosure features fire-resistant and flame-retardant properties.


Superior Performance

- Power density of 4W/cm^2.

- Incorporates automatically stabilizing solid-state components to prevent hotspots and ensure consistent heating.

- Designed for heating viscous and high-temperature liquids, making it suitable for various electroplating bath applications.

- Heater materials include: SUS304, SUS316, and Titanium (Ti).


General Overview:

- Type: Immersion Heater

- Power Source: Electric

- Voltage: 220V

- Condition: New

- Place of Origin: Guangdong, China

Certifications: CUL, CE

Industry-Specific Attributes:

- Applicable Industries:

 - PCB Circuit Board Machine

 - Chemical Industry

 - Electroplating Bath Applications


Accessory Options

- Choice of power cord length.

- Option to extend the non-heating section.

- Selection of temperature and liquid level controllers.

Key Selling Points:

- PTC Material for longer service life and non-dry heating

- Fire Preventing and flame-retardant properties

- Resistant to sediment deposits


Installation & Configuration:

- Installation Options:

 - Wall-mounted

 - Locked

 - Horizontally inserted

- Safety Mechanisms: Built-in safety mechanism, grounding mechanism, and power cord that meets national standards.


Warranty & Quality Assurance:

- General Warranty: 1 Year

- Warranty of Core Components: 1 Year

- Core Components: PTC Material

- Machinery Test Report: Provided

- Video Outgoing-Inspection: Provided

- Certifications: CUL, CE

Packaging and Delivery:

- Package Type: Packed in exported wooden box or as per request

- Supply Ability: 100 Piece/Pieces per Week

Lead Time:

- 1 - 5 pieces: 7 days

- More than 5 pieces: To be negotiated



Product Advantage

PTC heaters utilize PTC heating element assemblies and corrugated aluminum strips bonded with high-temperature adhesive. This type of heater has the advantages of low thermal resistance and high heat exchange efficiency, making it an automatic constant temperature and energy-saving electric heater. One major highlight is its safety performance. Unlike traditional electric tube heaters that exhibit a "red-hot" surface, PTC heaters, in any application, do not pose risks of burns or fires. PTC heaters do not require dedicated temperature controllers, thermocouples, or temperature sensors for temperature feedback; they can control the heating process based on their own material characteristics. Temperature regulation is achieved through the inherent properties of PTC heating elements, ensuring temperature control without the risk of overheating. When heating liquids, PTC heaters remain undamaged even if the liquid evaporates. Compared to conventional wire heaters, PTC heaters optimize their thermal power output based on the material's characteristics, adjusting to changes in ambient temperature. This allows them to minimize energy consumption while significantly improving energy utilization efficiency.


Product Applications

Pipe Heating: PTC heaters can be used in pipe heating systems to ensure that liquids within the pipes maintain the required temperature. This is particularly useful in cold regions or environments where preventing pipe freezing is critical.


Container Heating: In industrial processes, certain liquids or chemicals need to be maintained within a specific temperature range for fluidity or stability. PTC heaters can be employed for heating containers to maintain the desired temperature.

Temperature Control Systems: Temperature control systems in industrial equipment may utilize PTC heaters to ensure that the equipment operates at the required temperature under various environmental conditions.


Environmental Control Systems: Some industrial environments require maintaining specific temperatures to ensure efficiency and quality in the production process. PTC heaters can contribute to these environmental control systems.
Food and Beverage Heating: In food and beverage production, specific products or raw materials may require heating. PTC heaters can provide uniform and controlled heating effects in these processes. Equipment Anti-Freezing: Industrial equipment may be susceptible to freezing in cold climates, and PTC heaters can be used to prevent equipment freezing, ensuring normal operation.


FAQ

Q: What are the voltage ranges of PTC heaters?

R: PTC heaters are available in three voltage ranges: 110-120 volts, 200-240 volts, and 380-480 volts.


Q: Is PTC heater suitable for any liquid container?

R: The PTC heater will not melt the container when kept at a minimum distance of more than 1/2 inch (12 mm) from the container, so it is suitable for most liquid containers.


Q: Are the components of the PTC heater self-stabilizing?

R: Yes, the self-stabilizing solid-state element of the PTC heater prevents hot spots and ensures even heating.


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    E-mail : sales02@pcb-yiquan.com.cn
   Tel : +86-769-82885420

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